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Brick Breakdown: LEGO Creator Carousel

(Written by William)

One of my favorite series in the LEGO Creator line is the fairground rides sets. This includes the #10244 LEGO Creator Fairground Mixer from 2014, the #10247 LEGO Creator Ferris Wheel from 2015, and the newly released #10257 LEGO Creator Carousel. They are beautifully detailed, and are functional with a rotating action (either manually or with LEGO Power Functions). The first two sets were designed by Jamie Berard, so I became a little concerned when I heard that Mike Psiaki too over as lead designer for the LEGO Creator Carousel. However, having built the set, I’m happy to report that Mike is now added to my list of favorite designers. 🙂

An obvious question that will come up when discussing the #10257 LEGO Creator Carousel, is how it compares to the #10196 LEGO Grand Carousel released in 2009. First off, the new set is less traditional in design by taking a more Mother Goose type fairytale approach. A second major difference is that the Grand Carousel was built on a very large baseplate, while the new set sits on a brick-built frame. Because baseplates tend to flex, they can create problems with mechanical functions that must align properly to work. Yet another difference is that while the Grand Carousel used a tire from underneath to propel the ride, the new carousel takes advantage of a strong gear-driven base that I think is much more dependable. While both sets are beautiful, I would say that the new carousel took some of the best features of the previous design and fixed the issues the older release had. Now, like we always do in this Brick Breakdown series, let’s take a look at some of the interesting building techniques.

USING TORQUE WITH LEGO

When I first saw the #10257 LEGO Creator Carousel, I thought the entire ride would rotate on the fixed base. In reality, much of the center structure is stationary, with only the platform with the rides and the roof rotating. This significantly reduces the mass that needs to move, which also means a lot less torque. Torque is the measurement of power used by a machine to apply pressure. A model this size would more than likely burn out a motor, or make it really tiring to crank by hand.

In order to eliminate the need for more torque, you simply require less resistance. In the case of the LEGO Creator Carousel, hollowing out the center and putting it up on wheels, and smoothing out the surface the wheels roll over, are both great examples of reducing resistance. Additionally, by connecting the structure up at the top to the fixed center section, the mechanism becomes more balanced.

Using these techniques also significantly reduces the number of pieces you need, because less stress is applied to activate the moving parts. As an example of what not to do, I built my own Ferris Wheel before LEGO released their own version, and in my design, I had the wheel driven by the center. When I was done with the model, I not only stressed out pieces from moving all that weight, but I burst some batteries twice because of how much power the motor needed to rotate the whole thing. In short, the less you need torque the better.

CIRCULAR FRAMES WITH LEGO

Having built a number of circular frames over the years, I would like to point out that the LEGO Creator Carousel is a really good example of what I believe are the two most important requirements for building such structures; a frame to hold the weight, and pieces to secure the shape. You can have a design that fulfills both requirements at the same time, but splitting up the jobs may be a little easier to understand.

As you know, LEGO is a bit limited when it comes to perfectly rounded curves, so when you need to make something that is circle shaped, problems can come up. Because of this, some LEGO fans shy away from building circles, however in this set there are two examples of circular frames that you might find useful in your own building.

The base of the LEGO Creator Carousel uses four curved modified lift-arms, which do make a perfect circle frame. In addition, the roof is built off of three-pronged propeller-looking plates, which create a circular shape with twelve sides – remember, the more sides you add to a shape, the closer it will look like a circle.

Once you build on these circular frames, you will need to secure the shape. In both examples, the securing is done with bar and clip plates. This type of connection is great, because bars and clips have a very fluid way of moving, so they look smooth when filling in gaps.

There are, of course, many ways to form frames and secure shapes, and your own model may have different needs. However, the techniques used here are fairly easy to duplicate, so they are a good starting point to approach a circular frame design when you need one.

STRIP DOWN MODELING WITH LEGO

It would be a crime not to mention the animals on this ride. They are adorable, and extremely cleverly built. While following the building steps for nearly every one of them, I found myself wondering how they are going to turn into a particular creature. Then, at some point in the building process, they just came together, and I was blown away. Which made me think; how would I go about designing one of these specialized carousel rides? So, I came up with a method to help create more animals suitable for the carousel.

I call the process Strip Down Modeling, because we take the finished design we are trying to imitate, and strip away features until we are left with the core requirements. In the case of the carousel, all the animals come with a long pole that secures them into the ride. However, because the pole is attached to each of the animals a little differently, we can assert that how they are connected is not a core requirement, and we can figure out this step later in the building process. So let’s strip it from our own list of requirements.

Next, we look at the scale. The frog, tiger, swan, flamingo, and elephant are not scaled to each other, so we can conclude that scale only needs to apply to the animal itself. However, we do need to pay attention to the overall size to make sure the animal is not too big for the ride. If we take a rough measurement of the elephant or the tiger (the two largest rides), we get a good sense of what actual constraints our creation needs to follow.

So all is pretty much left to be concerned about is the style. Notice that all the creatures are brick-built, so, whether you want to build other animals, or replace them with something else (like for example, spaceships) you would want to stay with a similar brick-built style to give the rides a cohesive look.

Once you build something you like, and match the style of the carousel, you can figure out how to add the pole, select appropriate colors, etc. The idea is to make very complex changes manageable, and only focus on the core requirement first, before adding back the secondary features. This makes the whole modeling process much less intimidating and more manageable.

APPLYING WHAT YOU LEARN

The challenge with any LEGO model with motorized features is whether or not the motor is being used effectively. When it is not, you run into issues like burning out the motor or damaging elements that are used for support. Anything you can do to lessen the amount of work a motor has to do to get the same job done will make your model much more efficient.

LEGO pieces are not typically made to be round, but it’s not too hard to make things look round when you need to. The two major obstacles with unusual shapes are always going to involve handling the weight of the structure and how to keep its shape. Figure these issues out and you can apply this building style to more than just circles.

Finally, no matter how complex a design is, you can always find ways to strip it down to the essentials. A perfect design usually doesn’t come out from your very first attempt. Therefore, identify some of the smaller obstacles and put them aside until later in the building process, and focus on the one or two most essential issues. This will make problem-solving a lot less daunting and more manageable.

What do you think? How do you like the #10257 LEGO Creator Carousel? And how did you like the building techniques mentioned here? Did you find any other interesting techniques in the sets? Feel free to share in the comment section below! 😉

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LEGO Nexo Knights Axl with ball-joints?

LEGO Nexo Knights is a mash-up of LEGO Castle and LEGO Space, and it has given us some very interesting characters, vehicles, and locations. One of the most unusual minifigures is Axl, the big and burly knight. According to the LEGO Nexo Knights website, “Axl grew up in a rustic, little town in mining country. He is big, strong and always hungry. Sometimes for fighting, but mostly for something to eat.” 🙂

As you can see, Axl is a gentle giant, so how to represent him in minifig form? Standard LEGO minifigures are all the same size, and to make them look a bit bigger, LEGO usually gives them a bulky armor, longer legs, or larger headgear to make them stand out. However, in the case of Axl, they wanted to make him even larger that those solutions could provide, but not quite as large as a bigfig.

LEGO eventually settled on an interesting combination of standard minifig legs, and a regular torso piece without arms fused together with a large armor. So, Axl is made of seven pieces; standard minifig legs, a regular torso/specialized armor fusion that can’t be separated, two specialized arms that connect to the torso with LEGO Technic pin connections, a standard head attached to the neck-post of the armor, helmet, and helmet-visor.

The large armor/upper body combination gives Axl much wider shoulders than it would be possible using regular minifig parts and armor pieces, and it also makes Axl taller than other minifigs. At the same time, his legs, head, and headgear are normal, which allows him to walk, sit, and swap head and headgear like regular minifigs.

Another unique feature of this combination is that the specialized arms allowed LEGO designers to provide fully armored shoulders, upper and lower arms, and hands. The entire arm is a single piece, with no moving components, but very detailed design.

When a new piece like this comes out, LEGO fans sometimes wonder how the part was designed, however besides some rare behind-the-scenes interviews, we usually don’t get to see the developmental stages of the design process. In the case of Axl, however, we do have a preliminary photo of one of the sets, which shows Axl with a somewhat different armor/arms/torso combination (image courtesy of LEGO fan and Reddit member CM4Sci).

First of all, you will see that the armor doesn’t come down as deep on the torso. My guess is that this was changed because the armor wasn’t hugging the torso enough for a secure enough fusion between the two pieces. It appears that the armor and shoulders are using the same LEGO Technic pin connection, however notice that the shoulders and arms are two separate pieces connected with a ball-joint!

One of the criticisms Axl has been getting is that his arms are completely stiff, besides basic shoulder rotation. Not even the wrists move, like on regular LEGO minifigs. This means that Axl can only hold weapons and other accessories in one way. However, it looks like LEGO did originally design the arms with more articulation, and they were only changed at the last stage before release.

Why LEGO decided to change the design at the last minute is anyone’s guess. Perhaps they felt that the ball-joint made Axl look more robotic than human, or the small ball-joint was not strong enough to hold Axl’s heavy weapons. Whatever the case, I always like to find little behind-the-scenes glimpses like this into LEGO’s design process.

There is no doubt that Axl is an awesome minifigure, and all in all, I’m happy with the final design despite the stiff arms. I also found that because of all the detailing and metallic color of the arms (plus the glorious glowing orange shoulders!), they make great greebling bits for spaceships and machinery. The LEGO Technic pin connection at the shoulders and the standard bar-clip hands allow you to connect the arms in many different ways to other LEGO elements.

If you don’t have any LEGO Nexo Knights sets yet, I highly recommend getting at least one or two to check out all the interesting new elements and minifigures. If you are interested in Axl, he is included in several of the currently available LEGO Nexo Knights sets. The cheapest way to get him is via the #70365 LEGO Nexo Knights Battle Suit Axl, which is only $9.99 (see above). You can find all the sets under the LEGO Nexo Knights section of the Online LEGO Shop.

What do you think? How do you like the LEGO Nexo Knights theme? And what do you think of the minifigures? Do you like LEGO’s solution to make Axl bigger than his peers? And what do you think of the ball-joint solution for the arms? Feel free to share your thoughts and discuss in the comment section below! 😉

And you might also like to check out the following related posts:

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