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LEGO Bayer Test-Strikes – PART 1

(Written by Maxx)

If you love LEGO and are a fan of LEGO colors, you’ll love “Bayer test-strikes” or simply called “Bayers”. You may want to read my previous article titled LEGO Colors – Introduction to familiarize yourself with the history of LEGO colors, and in today’s article, we will focus on some very unique bricks in LEGO’s history. So lets start from the beginning…

➡ 1958: LEGO has a bit of trouble with the CA plastic; it’s tough and colorfast, but it warps over time – not a good thing for a product that has a reputation of being precise. Trying to find a solution LEGO contacts Bayer, a very large plastics-supplier in Germany.

Bayer is asked by LEGO (around 1960) to make them a better plastic; non-warping, flexible but also rigid, color fast and the lot. Bayer is up for the job and gets to work. To be able to decide whether the plastics work, they get a few of LEGO’s older molding machines with 2×4 brick-molds. Bayer starts to make test strikes.

These test bricks were meant to be used only in conversations and briefings between Bayer and LEGO. But some of them “escaped” – factory workers took them home for their kids to play with, others were simply put in boxes, stashed away until someone took them home.

Meanwhile Bayer continued to test colors as well. Many of these colors were tried and produced, but never made it to the public until a quarter century later (or never at all). We know of some of these colors from postcards of tan pyramids in the 60s, green bricks in the early 70s and dark gray even before light gray existed.

These colors where made for the LEGOLand parks, but also for product lines such as Modulex. Modulex comes in colors not seen in LEGO for a long time or at all. But we do have Bayers test bricks in those colors!

➡ 1960 to 1975: This is by far the most interesting time to collect 2×4 bricks from! They have beautiful colors with the old LEGO logo – colors that might never be used again. Or colors you might only know from certain small parts – like trans-black, trans-blue or Maersk blue – long before the color was used in a brick!

The next important step was to decide which grip (clutch) to give the bricks. These became known as the A,B,C,D tests. Through a contact with a LEGO representative I have had a confirmation on the grip-tests done with the A,B,C an D coded bricks.

His words: “The story I have been told is that four different bricks with different clutch-power were made. And Ole Kirk (or maybe Godfred) had to decide which one was best. He decided for the brick with the letter C and since that time the C-norm brick has been our reference brick.”

This C-norm is the grip (clutch) that our bricks have right now. And when this C-norm is established, Bayer gets molds with a C on each stud where the LEGO logo normally is. These are now called 8xC bricks and still come in a lot of colors, but are clearly more modern colors. 8xC bricks feature amongst others, the first Pearl-light-gray bricks. These bricks also have numbers on the bottom: 03, 05 or 06.

After this it gets a bit confusing. There is some time period overlap; colors and letters on the bricks switch between 7xC and 8xF. The only way to determine when a certain brick was made might be through color matching with real LEGO colors.

7xC comes in the most colors (after the original LEGO Bayer), and most of these colors are found in sets (though not all in 2×4 bricks). We find nice pinks and purples from the LEGO for girls sets, also light-gray and light-bluish-gray, as well as several different blues and greens.

In addition a lot of marbled bricks come in 7xC which I haven’t seen in any 8xC brick.

Besides Bayers from Germany there are also a few test bricks known from England, see the marbled red/whites below. These were made by British LEGO Ltd. in Wrexham Wales, so they should be named Wrexhams.

The 8xF bricks are found in two forms (actually 3, but I’ll discus those later), normal 8xF and 8xF with one F like a little flag. I believe these to be a simple molding fault, but I know collectors that collect both. 8xF bricks do not come in many colors like the 7xC, but feature more “normal” LEGO colors. This is logical as these were made in the late nineties, when LEGO downsized colors. They do have tan and light orange amongst their palette.

There are many tiny differences in the LEGO Bayer bricks over the years, not only in the letters, like LEGO or A, but also in Pat.Pend or simply the bottom design. I have bricks with closed studs (open studs were invented to prevent the stud from collapsing), side pips, top pip and even bottom pips.

After years of leaking out of the Bayer plants, some of these LEGO Bayer bricks found their way in to my collection and I got fascinated with them; their beautiful colors, old logos, new logos, letters, everything! Trying to find more has led me on a trip around the world! And they seem to turn up everywhere! But no country has more to offer than Germany, the Bayer home-base.

After many years of collecting Bayers, I have made numerous contacts, loads of friends and fellow collectors; and they all help me find new items. Also, having collected more than one of each part, I am able to trade with other collectors, helping them make their collection bigger.

Like with any other collection, the fun is in the hunt for new parts! Once found, you catalog them, make pictures, share with others, and put them in their final resting place – your collection.

Right, I promised to tell about the third 8xF LEGO Bayer brick, so here it goes. Besides the “normal” Bayers, some extraordinary ones turn up at times. Amongst those are the 8xF with a block-letter F instead of the normal slanted F. Also amongst these are 7xC1 bricks with LEGO on the eighth stud. Or the other way round; 7xLEGO with one letter on the eight stud.

Even after all these years, I still find new LEGO Bayer bricks never before seen by the public. I try and show them to all who want to see them, on BrickLink, Brickshelf and Flickr. If you are interested or simply wish to know more, try “Bayer”, “LEGO” and “letter” on your search engine.

And you might also like to check out the following related posts:

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Okay, so today I have entered the 2011 Toys-N-Bricks Micro-Build Tournament! The challenge was to pick an official LEGO set from a pre-determined list, and build a micro-version with no more than 200 pieces.

I choose the Taj Mahal because of its incredible beauty (both the real and the LEGO version) and because I knew that it is going to be a challenge to build such a huge set in a micro scale – and I like a good challenge! 😉

The LEGO Taj Mahal (Set #10189) is the largest set ever released by LEGO. It contains 5,922 pieces!

Although I have entered other LEGO contests before, I was particularly excited about this one, as micro is my favorite building scale! (You may want to check out my post on microscale building with LEGO.) Oh, and the prizes for this contest are super sweet! With the Grand-Prize being the LEGO Maersk Train, and for 2nd place 10 Series 3 and Series 4 LEGO Collectible Minifigs!

The real-world Taj Mahal has an amazingly delicate structure – mixing Persian, Indian and Islamic elements – born out of the great love and devotion of the Mughal Emperor Shah Jahan for his wife who died at childbirth. In addition the LEGO Taj has some added intricacies not seen in the original Taj Mahal.

I knew I was heavily restricted by the part-count, but I wanted to incorporate at least the following unique features of the LEGO Taj into the micro version:

  • The tan, blue and gray color accents, with of course white being the main color
  • The crystal-like windows
  • The 3-part modular design

I also focused on:

  • Keeping the micro version aesthetically pleasing – being true to the original
  • Keeping the whole thing solid and functional as a LEGO set should be
  • Keeping it all under 200 pieces! LOL! 😐

In summary, although this was not a requirement, I wanted to create something that could pass for an official LEGO mini-set.

When I work on a new project I often use a combination of building with real LEGO pieces and using LEGO’s Digital Designer (a free software for virtually designing with LEGO). I’m a hands-on person, so I like to play around with real bricks, however I don’t have an unlimited LEGO collection like Nannan. Therefore I may complete a design in LDD to get an overall feel for the project. LDD is also great to play with color and part choices, and to create an accurate “shopping list”. (Great if you are on a budget!)

My first design for the micro-version Taj came to around 250 pieces, so I had to start scaling down to the bare essentials without loosing too much of the unique features. (Please note; I could not locate the little unicorn horns in LDD, so I used some other pieces for the spires while designing.)

Originally I had a wider base with a more detailed connection between the frame and the inner layer – this was one of the places where I pulled parts from to get below the 200 threshold. I still prefer this first version.

Although I could have eliminated it all together to lower the piece-count, I wanted to keep the double-plate layer at the bottom (representing the blue baseplates of the full-version Taj, with the white layer over it).

I choose to use light-bluish-gray for the second layer to differentiate it from the white walls while remaining in the color-scheme of the LEGO Taj – otherwise, using all white on such a small scale, it would have made it hard to differentiate the details. (I used tan for the inner-courtyard for the same reason.)

An other idea I had to differentiate the inner and outer courtyards and the walls is to use tiles (thereby using a different texture) – this turned out really nice even in white, but again; too many pieces! 🙁

The grilled tiles were also a nice option – and in fact closest to the large version of the Taj, but again; too many parts. 😥

I also wanted to keep the four little “feet” the building rests on, even though this added extra pieces – not good when I’m trying to cut down! But without the feet the model would be hard to pick up; with the building just falling through the hole. Again; I wanted to keep this functional as a set.

I was very intrigued by the blue line running around the walls, doors and central dome of the LEGO Taj, and I definitely wanted to keep this feature in the micro version.

I choose to use light-bluish-gray door-frames to represent the gray line around the doors in the full-version LEGO Taj.

I also worked quite a bit to get those windows right! I wanted to have that nice shine-through effect the large version has. I used trans-clear plates and a trans-clear inner column so light can shine all the way through the building.

As you can see on the final design; the base, the building and the dome separates just like in the original LEGO version. I was also able to keep the color scheme pretty accurate.

The frame (with the four corner towers) is 91 pieces, the dome is 19 pieces and the building itself is 90 – if my math is right that should be 200! Yay! 8)

On the final design – again; due to piece-count restrictions – I have changed the corners of the building to 1×3 plates instead of the round bricks. They are held in place only by friction. They hold up pretty well, but if you shake the building too much they will fall out. 😕

So there you have it! The micro Taj Mahal! Wish me luck at the contest! 😉

BONUS: I also made a light-up version of the Taj with a standard LEGO light-brick. If you press down on the middle dome, the inside will light up!

Oh, and I almost forgot to mention that according to legend, Shah Jahan was planning to build an other mausoleum – this one for himself – right across  the Yamuna river from black marble. Unfortunately he died untimely – killed by one of his own sons!

But in case you were wondering how it would look like, here is a micro Black Taj! Would have been nice across from the white one, isn’t it?

Just getting a bit silly at the end… 😈

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